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Plasma Cutting of a 2-3/4" Thick Plasma Cut Part for the Cellular Phone Towers Industry

Industrial Alloys was contracted by a customer in the cellular tower industry to fabricate a cell tower expansion star. ASTM-A36 hot rolled steel plate material was expertly cut to the specified configuration utilizing an advanced in house AKS plasma cutting system featuring 400 amp hypertherm power unit with bevel head. The tightest tolerances of ± 0.030" were held throughout. 100% dimensional inspection was performed to verify accuracy and quality.

Final dimensions of the expansion star were 2.75" in thickness, and an outer diameter of 38". 12 units were precision cut after a 2 day turnaround time and shipped to the customer in Indian Trail, North Carolina. Industrial Alloys is a proud source of superior metals along with fabrication services including forming, welding, laser cutting and drilling among others. For more information about this precision plasma cut cell tower expansion star or the other metal processing capabilities available please see the table below or contact Industrial directly.
Unit of Measure

Highlights of this Plasma Cutting Fabrication Project

Product Description

N/A Cell tower expansion star

Primary Plasma Cutting Capabilities Applied/Processes

N/A Plasma Cutting

Equipment Used to Manufacture Part

N/A AKS 400 amp Bevel Head Plasma

Overall Part Outer Diameter

N/A 38 in

Overall Part Thickness

N/A 2.75 in

Tightest Tolerances (±)

N/A 0.030 in

Material Used

N/A American Society for Testing and Materials (ASTM)-A36 Hot Rolled Steel Plate

In Process Testing/Inspection Performed

N/A 100% Dimensional Inspection

Industry for Use

N/A Cellular Phone Towers

Volume

N/A 12

Delivery/Turnaround Time

N/A 2 days

Delivery Location

N/A Indian Trail, North Carolina

Standards Met

N/A CAD Drawings Customer Specifications

Product Name

N/A 2-3/4 in. Thick Plasma Cut Part